Add MAXPlanetary gearbox documentation

- Cartridge-based planetary (2:1 to 125:1)
- 27 gear ratios via 5 cartridges + brake
- Brake cartridge specs (sprag clutch, 16.95Nm working torque)
- 90-degree gearbox option
- Connection to Team 2890 mechanism builds
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---
title: "MAXPlanetary Gearbox System — REV-21-2100"
tags:
- hardware
- gearbox
- planetary
- REV
- 2890
- ion
type: hardware-spec
owner: 2890
status: active
sources:
- "https://www.revrobotics.com/maxplanetary-system-kit/"
- "https://docs.revrobotics.com/ion-build/motion/maxplanetary-system"
---
# MAXPlanetary Gearbox System — REV-21-2100
## Overview
Team 2890 uses the **MAXPlanetary** as their standard cartridge-based modular planetary gearbox. It's designed specifically for NEO-class motors (NEO, NEO 550, Falcon 500, 775) and allows rapid gear ratio changes without redesigning the entire mechanism.
## Key Features
- **Cartridge-based design** — swap gear ratios on the fly without rebuilding
- **27 gear ratios available** — 2:1 to 125:1 by stacking cartridges
- **Self-contained lubricated cartridges** — no re-greasing on swap
- **Three mounting options** — face mount, side mount, or stacked
- **1/2in hex output shaft** — compatible with standard FRC hex bearings
- **MAXSpline output** — integrates with REV ION system
- **Assembly front-to-back** — change ratios while mounted on robot
## Available Cartridges
| Cartridge | Ratio | Notes |
|-----------|-------|-------|
| 2:1 | 2:1 | **Reverses direction** — invert motor in code |
| 3:1 | 3:1 | |
| 4:1 | 4:1 | |
| 5:1 | 5:1 | |
| 9:1 | 9:1 | |
| 1:1 Brake | 1:1 | Sprag clutch — holds position, prevents backdriving |
**Combo math:** Stack cartridges for compound ratios. Example: 5:1 × 4:1 × 3:1 = 60:1 total reduction.
## Brake Cartridge
The **1:1 Brake Cartridge** uses a sprag clutch (torque diode) to mechanically lock output when motor is stationary. Automatically engages when output exceeds motor velocity.
**Specs:**
- Working torque: 16.95 Nm (150 in-lb)
- Static torque (no failure): 1,200 Nm (10,621 in-lb)
- Recommended as first cartridge (closest to motor) for maximum brake life
## 90 Degree Gearbox
The **MAX 90 Degree Gearbox** provides right-angle power transmission. Attaches to MAXPlanetary in 90° orientation for compact mechanisms in tight spaces. Through-bore design allows easy mounting.
## Connection to Training
**For students:** The MAXPlanetary teaches gear reduction fundamentals:
- **Why reduction?** — trade speed for torque. Motor has high RPM, low torque. Gearbox slows it down but multiplies force.
- ** planetary stages** — each cartridge adds one stage of reduction. More stages = more torque, less speed.
- **Ratio math** — multiply cartridge ratios to get total. 3:1 × 5:1 = 15:1.
- **Brake cartridge** — mechanical holding, not motor braking. Independent of motor state.
**Related training modules:**
- [[motor-basics]] — understanding motor output before gearbox
- [[swerving-modules]] — MK4i doesn't use MAXPlanetary (direct drive), but mechanisms do
- [[ion-build-system]] — integrates with REV ION structure
- [[2890-codebase-index]] — mechanism controllers that use gearbox output
## Source Links
- Product: https://www.revrobotics.com/maxplanetary-system-kit/
- Docs: https://docs.revrobotics.com/ion-build/motion/maxplanetary-system
## Notes
Chris typically uses MAXPlanetary on mechanisms (intake, shooter, climber) rather than drivetrain. Swerve modules have built-in belt reduction in the MK4i. For any mechanism that needs high torque at low speed — that's where MAXPlanetary lives.
Key concept for students: **gear reduction multiplies torque while dividing speed**. A 5:1 gearbox means the output turns 5× slower but the motor can push 5× harder.